
Manufacturing process for PCB hot-press interlayer paper:
>High-strength plant fibres: Modified and specially pulped
>High-temperature-resistant fibres: Produced using our proprietary process to achieve superior heat resistance
>Paper formation: Manufactured on specialised paper machines;
>Slitting and packaging: Online removal of static electricity and dust, surface finishing and online quality inspection, moisture-proof and impact-resistant packaging;
PCB hot-press interlayer paper vs PCB hot-press kraft paper
PCB hot-press interlayer paper has been specifically developed and engineered as a cushioning material for the lamination process of copper-clad laminates (CCL) and printed circuit boards (PCB). Compared to traditional PCB hot-press kraft paper, it offers the following features:
➢ Manufactured using high-quality plant fibres, modified special fibres and a unique forming process;
➢ Provides stable, sustained cushioning pressure and excellent resilience. Resilience is significantly restored after leaving the material to rest for 12 hours prior to reuse;
➢ Heating rate is similar to that of kraft paper, ensuring uniform heat transfer;
➢ At an operating temperature of 210°C, 40 kg pressure and 180 minutes, it can be cycled and reused more than 10 times (subject to specific customer lamination conditions);
➢ At an operating temperature of 190°C or below, 30 kg pressure and 120 minutes, it can be cycled and reused more than 30 times (subject to specific customer lamination conditions);
➢ No shedding of fibres or dust occurs during the lamination process;
➢ No sticking to steel plates or between sheets during the pressing process. Please ensure proper moisture protection during use, otherwise anti-adhesion performance will be significantly reduced;
➢ Significantly reduces the overall cost per pressing cycle, improves production efficiency and reduces the workload of on-site personnel;
➢ Product grammages available: 160 g/m², 210 g/m² and 240 g/m²; customisable;

Technical Specifications for PCB Hot-Pressing Interlayer Paper
|
Project |
Unit |
Value |
||
|
Basis Weight (Nominal) |
g/m2 |
160 |
210 |
240 |
|
Basis Weight Deviation-Machine Direction |
g/m2 |
±5 |
±7 |
±8 |
|
Basis Weight Deviation-Cross Direction |
g/m2 |
±5 |
±7 |
±5 |
|
Thickness |
mm |
0.28 |
0.36 |
0.48 |
|
Thickness deviation |
mm |
±0.03 |
±0.03 |
±0.04 |
|
Tensile strength (KN/M) |
Machine Direction |
6 |
7 |
8 |
|
Cross Direction |
4 |
5 |
6 |
|
|
Smoothness (S) |
Felt Side |
>15 |
>15 |
>15 |
|
Wire Side |
>7 |
>7 |
>7 |
|
|
Dust level (0.2~0.7mm) |
a/m2 |
≤10 |
≤10 |
≤10 |
|
Dust level (0.8~1.0mm) |
≤1 |
≤1 |
≤1 |
|
|
Moisture Content (Max) |
ml/min |
400-600 |
300-500 |
200-400 |
|
Delivery moisture Max |
% |
≤8 |
≤8 |
≤8 |
|
Finished size deviation |
mm |
±5 |
±5 |
±5 |
Recommendations for the use of interlayer paper in PCB hot-pressing (for reference only)
|
Material |
Specification(g/m²) |
Instructions for use |
Notes
|
|
PCB hot-press interlayer paper |
240 |
24 sheets / open |
Draw one card from each deck each time, up to a maximum of 15 times; adjust according to the client's specific circumstances |
|
PCB hot-pressed kraft paper |
160 |
36 sheets / open |
Buffering effect of interlayer paper during PCB hot-pressing (varying thicknesses)
|
Thickness measurement data |
|||
|
Index |
PCB hot-press interlayer paper |
PCB hot-pressed kraft paper |
number of times |
|
Thickness before lamination |
0.27 |
0.2426 |
1 |
|
Thickness after pressing |
0.231 |
0.1766 |
|
|
Thickness before lamination |
0.231 |
0.1766 |
2 |
|
Thickness after pressing |
0.22 |
0.1766 |
|
|
Thickness before lamination |
0.22 |
0.1766 |
3 |
|
Thickness after pressing |
0.2188 |
fracture |
|
|
Thickness before lamination |
0.2188 |
4 |
|
|
Thickness after pressing |
0.2162 |
||
|
Thickness before lamination |
0.2162 |
5 |
|
|
Thickness after pressing |
0.2154 |
||
|
Thickness before lamination |
0.2154 |
6 |
|
|
Thickness after pressing |
0.2132 |
||
|
Thickness before lamination |
0.2132 |
7 |
|
|
Thickness after pressing |
0.2031 |
||
|
Thickness before lamination |
0.2031 |
8 |
|
|
Thickness after pressing |
0.2013 |
||
|
Thickness before lamination |
0.2013 |
9 |
|
|
Thickness after pressing |
0.1977 |
||
|
Thickness before lamination |
0.1977 |
10 |
|
|
Thickness after pressing |
0.1934 |
||
|
Thickness before lamination |
0.1934 |
11 |
|
|
Thickness after pressing |
0.1926 |
||
|
Thickness before lamination |
0.1926 |
12 |
|
|
Thickness after pressing |
0.1912 |
||
Trend Chart for the Cushioning Effect of PCB Hot-Pressing Interlayer

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In the production of PCB hot-press paper
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