PCB Hot-press Interlayer Paper

PCB Hot-press Interlayer Paper

Details
PCB hot-press interlayer paper has been specifically developed and engineered as a cushioning material for the lamination process of copper-clad laminates (CCL) and printed circuit boards (PCB).
Category
PCB Hot-press Paper
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Description
Technical Parameters
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Manufacturing process for PCB hot-press interlayer paper:

>High-strength plant fibres: Modified and specially pulped

>High-temperature-resistant fibres: Produced using our proprietary process to achieve superior heat resistance

>Paper formation: Manufactured on specialised paper machines;

>Slitting and packaging: Online removal of static electricity and dust, surface finishing and online quality inspection, moisture-proof and impact-resistant packaging;

PCB hot-press interlayer paper vs PCB hot-press kraft paper
PCB hot-press interlayer paper has been specifically developed and engineered as a cushioning material for the lamination process of copper-clad laminates (CCL) and printed circuit boards (PCB). Compared to traditional PCB hot-press kraft paper, it offers the following features:
➢ Manufactured using high-quality plant fibres, modified special fibres and a unique forming process;
➢ Provides stable, sustained cushioning pressure and excellent resilience. Resilience is significantly restored after leaving the material to rest for 12 hours prior to reuse;
➢ Heating rate is similar to that of kraft paper, ensuring uniform heat transfer;
➢ At an operating temperature of 210°C, 40 kg pressure and 180 minutes, it can be cycled and reused more than 10 times (subject to specific customer lamination conditions);
➢ At an operating temperature of 190°C or below, 30 kg pressure and 120 minutes, it can be cycled and reused more than 30 times (subject to specific customer lamination conditions);
➢ No shedding of fibres or dust occurs during the lamination process;
➢ No sticking to steel plates or between sheets during the pressing process. Please ensure proper moisture protection during use, otherwise anti-adhesion performance will be significantly reduced;
➢ Significantly reduces the overall cost per pressing cycle, improves production efficiency and reduces the workload of on-site personnel;
➢ Product grammages available: 160 g/m², 210 g/m² and 240 g/m²; customisable;

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Technical Specifications for PCB Hot-Pressing Interlayer Paper

 

 

Project

Unit

Value

Basis Weight (Nominal)

g/m2

160

210

240

Basis Weight Deviation-Machine Direction

g/m2

±5

±7

±8

Basis Weight Deviation-Cross Direction

g/m2

±5

±7

±5

Thickness

mm

0.28

0.36

0.48

Thickness deviation

mm

±0.03

±0.03

±0.04

Tensile strength (KN/M)

Machine Direction

6

7

8

Cross Direction

4

5

6

Smoothness (S)

Felt Side

>15

>15

>15

Wire Side

>7

>7

>7

Dust level (0.2~0.7mm)

a/m2

≤10

≤10

≤10

Dust level (0.8~1.0mm)

≤1

≤1

≤1

Moisture Content (Max)

ml/min

400-600

300-500

200-400

Delivery moisture Max

%

≤8

≤8

≤8

Finished size deviation

mm

±5

±5

±5

 

 

Recommendations for the use of interlayer paper in PCB hot-pressing (for reference only)

 

 

Material

Specification(g/m²)

Instructions for use

Notes

 

PCB hot-press interlayer paper

240

24 sheets / open

Draw one card from each deck each time, up to a maximum of 15 times; adjust according to the client's specific circumstances

PCB hot-pressed kraft paper

160

36 sheets / open

 

Buffering effect of interlayer paper during PCB hot-pressing (varying thicknesses)

 

 

Thickness measurement data

Index

PCB hot-press interlayer paper

PCB hot-pressed kraft paper

number of times

Thickness before lamination

0.27

0.2426

1

Thickness after pressing

0.231

0.1766

Thickness before lamination

0.231

0.1766

2

Thickness after pressing

0.22

0.1766

Thickness before lamination

0.22

0.1766

3

Thickness after pressing

0.2188

fracture

Thickness before lamination

0.2188

 

4

Thickness after pressing

0.2162

 

Thickness before lamination

0.2162

 

5

Thickness after pressing

0.2154

 

Thickness before lamination

0.2154

 

6

Thickness after pressing

0.2132

 

Thickness before lamination

0.2132

 

7

Thickness after pressing

0.2031

 

Thickness before lamination

0.2031

 

8

Thickness after pressing

0.2013

 

Thickness before lamination

0.2013

 

9

Thickness after pressing

0.1977

 

Thickness before lamination

0.1977

 

10

Thickness after pressing

0.1934

 

Thickness before lamination

0.1934

 

11

Thickness after pressing

0.1926

 

Thickness before lamination

0.1926

 

12

Thickness after pressing

0.1912

 

 

Trend Chart for the Cushioning Effect of PCB Hot-Pressing Interlayer

 

 

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Video Presentation

 

 

In the production of PCB hot-press paper

 

 

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